|

Thermomechanical Stresses Simulation in the Structure Redistribution Layers of a Microsystem Design with the Embedded Crystals

Authors: Kochergin M.D., Solovyov Il.A., Vertyanov D.V., Timoshenkov S.P. Published: 15.01.2024
Published in issue: #4(145)/2023  
DOI: 10.18698/0236-3933-2023-4-24-42

 
Category: Instrument Engineering, Metrology, Information-Measuring Instruments and Systems | Chapter: Design and Instrument Engineering Technology and Electronic Equipment  
Keywords: internal assembly, redistribution layers, thermomechanical stresses, linear expansion temperature coefficient

Abstract

The paper considers problems of the thermomechanical stresses arising in the redistribution layers during internal installation of crystals into the micro-assembly base with the epoxy monolithizing compound and polyimide microstructure. It describes design and technological limitations of the redistribution layers in the micro assemblies with the embedded crystals. Using the finite element method, thermomechanical stresses in the redistribution layers structure were calculated and analyzed. Based on the calculation results, dependence of thermomechanical stresses in the redistribution layers was determined on the length of conductive tracks, their bend angle and thickness of the conductive and dielectric materials. Simulation also took into account the effect of dielectric and conductive path transition from silicon to the epoxy monolithic compound. Thermomechanical stresses dependence on the distance between parallel tracks and their length was analyzed. The finite element method was used to calculate two design options for constructing the microsystem topology with the integrated FPLD differing in smoothness of the conductive tracks corners, track junctions and contact pads, as well as in thickness of the dielectric and conductive layers. Results of voltage calculations of the two design options for topology of a microsystem with the built-in FPLD chip were comparatively analyzed

This work was performed with the financial support by the RSF grant (project no. 23-29-00964)

Please cite this article in English as:

Kochergin M.D., Solovyov I.A., Vertyanov D.V., et al. Thermomechanical stresses simulation in the structure redistribution layers of a microsystem design with the embedded crystals. Herald of the Bauman Moscow State Technical University, Series Instrument Engineering, 2023, no. 4 (145), pp. 24--42 (in Russ.). DOI: https://doi.org/10.18698/0236-3933-2023-4-24-42

References

[1] Cao L., Lee T.C., Chen R., et al. Advanced fanout packaging technology for hybrid substrate integration. IEEE ECTC, 2022, pp. 1362--1370. DOI: https://doi.org/10.1109/ECTC51906.2022.00219

[2] Timoshenkov S.P., Tikhonov K.S., Titov A.Yu., et al. Development of technologies for internal mounting of coreless dies on flexible commutation boards. Inzhenernyy vestnik Dona [Engineering Journal of Don], 2012, no. 3 (in Russ.). Available at: http://www.ivdon.ru/magazine/archive/n3y2012/982

[3] Vertyanov D.V., Evstafyev S.S., Viklund P., et al. Unpackaged element’s internal mounting technologies and design aspects for microsystems with embedded chips. Part 1. Elektronika NTB [Electronics: Science, Technology, Business], 2020, no. 6, pp. 96--102 (in Russ.). DOI: https://doi.org/10.22184/1992-4178.2020.197.6.96.102

[4] Carias V., Thompson J., Myers P.D., et al. Development of mold compounds with ultralow coefficient of thermal expansion and high glass transition temperature for fan-out wafer-level packaging. IEEE Trans. Compon. Packaging Manuf. Technol., 2015, vol. 5, no. 9, pp. 921--929. DOI: https://doi.org/10.1109/TCPMT.2015.2443072

[5] Nimbalkar P., Kathaperumal M., Liu F., et al. Reliability modeling of micro-vias in high-density redistribution layers. IEEE ECTC, 2021, pp. 983--988. DOI: https://doi.org/10.1109/ECTC32696.2021.00161

[6] Liu J.N., Sil M.C., Cheng R., et al. Surface silanization of polyimide for autocatalytic metallization. JOM, 2020, vol. 72, no. 10, pp. 3529--3537. DOI: https://doi.org/10.1007/s11837-020-04286-2

[7] Ghosh S. Electroless copper deposition: a critical review. Thin Solid Films, 2019, vol. 669, pp. 641--658. DOI: https://doi.org/10.1016/j.tsf.2018.11.016

[8] Nimbalkar P., Kathaperumal M., Liu F., et al. Reliability modeling of micro-vias in high-density redistribution layers. IEEE ECTC, 2021, pp. 983--988. DOI: https://doi.org/10.1109/ECTC32696.2021.00161

[9] Appelt B.K. Advanced substrates: a materials and processing perspective. In: Materials for advanced packaging. Boston, Springer Science + Business Media, 2017, pp. 287--329. DOI: https://doi.org/10.1007/978-3-319-45098-8_7

[10] Liu C.H., Chiu C.H., Huang H.C., et al. Wafer warpage characterization of multi-layer structure composed of diverse passivation layers and redistribution layers for cost-effective 2.5D IC packaging alternatives. IEEE ECTC, 2016, pp. 524--530. DOI: https://doi.org/10.1109/ECTC.2016.61

[11] Katoh K. New positive tone polyimides. The Eleventh Meeting of the Symposium on Polymers for Microelectronics. Winterthur, 2004.

[12] Benzocyclobutene. sciencedirect.com: website. Available at: https://www.sciencedirect.com/topics/chemistry/benzocyclobutene (accessed: 05.06.2023).

[13] Pei X., Han W., Ding G., et al. Temperature effects on structural integrity of fiber-reinforced polymer matrix composites: a review. J. Appl. Polym. Sc., 2019, vol. 136, no. 45, art. 48206. DOI: https://doi.org/10.1002/app.48206

[14] Jeong H., Jung K.H., Lee C.J., et al. Effect of epoxy mold compound and package dimensions on the thermomechanical properties of a fan-out package. J. Mater. Sc.: Mater. Electron., 2020, vol. 31, no. 3, pp. 6835--6842. DOI: https://doi.org/10.1007/s10854-020-03243-8

[15] Ubando A., Gonzaga J. Global-to-local finite element model of shear stress analysis on fan-out wafer-level package. IEEE HNICEM, 2022. DOI: https://doi.org/10.1109/HNICEM57413.2022.10109588

[16] Yang C.M., Chiu T.C., Yin W.J., et al. Development and application of the moisture-dependent viscoelastic model of polyimide in hygro-thermo-mechanical analysis of fan-out interconnect. IEEE ECTC, 2022, pp. 746--753. DOI: https://doi.org/10.1109/ECTC51906.2022.00124

[17] Lau J.H., Li M., Tian D., et al. Warpage and thermal characterization of fan-out wafer-level packaging. IEEE Trans. Compon. Packag. Manuf. Technol., 2017, vol. 7, no. 10, pp. 1729--1738. DOI: https://doi.org/10.1109/TCPMT.2017.2715185

[18] Overview of materials for Polyimide. matweb.com: веб-сайт. Available at: https://matweb.com/search/DataSheet.aspx?MatGUID=ab35b368ab9c40848f545 c35bdf1a672&ckck=1 (accessed: 05.06.2023).

[19] Polyimide. In: Organic lasers. ScienceDirect, 2017. Available at: https://www.sciencedirect.com/topics/materials-science/polyimide (accessed: 05.06.2023).

[20] Costanzo S., Venneri I., Di Massa G., et al. Benzocyclobutene as substrate material for planar millimeter-wave structures: dielectric characterization and application. J. Infrared Milli. Terahz. Waves, 2010, vol. 31, no. 1, pp. 66--77. DOI: https://doi.org/10.1007/s10762-009-9552-0

[21] Low & zero CTE polyimides. nexolve.com: website. Available at: https://nexolve.com/advanced-materials/low-zero-cte-polyimides (accessed: 05.06.2023).

[22] Pok Y.W., Sujan D., Rahman M.E., et al. Effect of bond layer properties to thermo-mechanical stresses in flip chip packaging. MATEC Web Conf., 2017, vol. 95, art. 01003. DOI: https://doi.org/10.1051/matecconf/20179501003